Manure Processing FAQ

Start from the manure you actually produce or can contract to buy, not from a target output. Convert daily manure tonnage to finished fertilizer by allowing a 30–40% volume reduction during composting plus any water removed by drying, then divide by the working hours per day you intend to run. Size the line 10–20% above that figure. Running a slightly smaller line for longer hours is almost always cheaper than buying a larger line and running it intermittently.

It is the single most useful thing you can do before spending money. Nitrogen, phosphorus, potassium, organic matter, moisture, pH, salinity and carbon-to-nitrogen ratio determine the blending recipe, the fermentation time, the drying load and the nutrient claim you can legally print on the bag. A basic analysis is inexpensive and prevents the most common project mistake: buying a granulation line for a material that will not granulate without a binder and a carbon source.

A farm-scale powder line is manufactured in 25–35 days, shipped, and commissioned within about a week of arrival. A 5–10 t/h granule line takes 45–60 days to manufacture and 30–45 days to install and commission on site. The most common source of delay is not the equipment but the site — concrete floors, drainage, power supply and access roads need to be ready before installation starts, which is why we issue the civil requirements with the drawings.

Yes. Cattle, pig, horse and goat manure can all pass through the same separation, composting and granulation equipment; what changes is the blending recipe and the fermentation time. Poultry manure usually needs its own drying and deodorising stage before it joins the main flow because of its far higher ammonia load, but after that it can be blended with other manures to raise the nitrogen content of the finished product.

Every project includes a factory layout drawing, foundation drawings, an electrical load list and a wear-parts list. A YUSHUNXIN engineer attends the site for installation and commissioning and trains your operators on start-up, normal running, maintenance and fault finding. Our service team then supports the plant remotely for the life of the equipment, and spare parts are available from stock or on short lead time.